Beveling
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. The result is a chamfer, also known as a bevel.
What is beveling and
why is it important?
If two workpieces are to be welded together, the edge of the workpieces must first be broken by a beveled surface. This is done by machining. Or in other words, a space is created to accommodate the individual welding layers through which the workpieces are joined together. The bevel can have different shapes. The V-joint, the double V-joint, and the Y-joint are the most common shapes.
Which tool is used for beveling?
The position of the weld, the material of the workpiece, and the types of drives available - the choice of the right tool depends on various factors.
If an angle grinder is available, the beveling can be done with sulfur- and iron-free Osborn flap discs. Flap discs with a conical or straight shape are available. The angle on the workpiece determines the shape of the flap wheel.
If a workpiece made of non-ferrous metal is to be beveled, we recommend an abrasive cloth with a cooling bond as it reduces blue tarnish.
Pictured: Beveling with an Osborn flap disc.
If a straight grinder or air grinder is available, chamfering can be done with carbide burrs. The milling head is made of tungsten carbide-cobalt, the shank of tool steel. Different head shapes and toothings ensure that there is the right solution for every application.
For chamfering, burrs with cross serration (Z6) are the best choice. It ensures high stock removal in a short time. If the surface quality is important, a single tooth (Z3) is recommended. In the shipyard sector, the special shipyard toothing is often used. Compared to the Z6 toothing, it has a 30% higher material removal rate.
Camfering with a carbide burr.
Products for
Beveling.
Pilot Bonding End Brush
Banded with a specially made ring to expose a short 3/8” trim length for rigidity. Available with crimped steel or stainless steel TufWire™ with center-mounted pilot. Primarily used for aircraft assembly and in the aerospace industry.
Circular Crimped Wire End Brush
Osborn’s Crimped Wire End Brush is constructed of premium quality wire, flared to cover wide areas and irregular surfaces. Available in four brush diameters with steel or stainless steel wire to tackle a variety of tasks quickly and efficiently, including weld cleaning, rust and paint removal, polishing molds, tools and dies, and deburring. Includes ¼” shank for quick, convenient mounting on hand-held power tools.
TY™ Encapsulated End Brush - Standard Duty
Osborn’s TY™ Encapsulated End Brush is constructed with proprietary TufWire™ encased in a specially formulated elastomer that supports wire for maximum work with minimum pressure. Elastomer wears back gradually, extending brush life and maintaining optimum performance.
TY™ Encapsulated Flared End Brush - Heavy Duty
Constructed of pre-flared and bonded TufWire™ and encased in a rigid elastomer, Osborn’s TY™ Encapsulated Flared End Brush is designed for heavy-duty applications. The small brush diameter makes it an ideal choice for confined, tough-to-reach areas. Elastomer gradually wears back, exposing a short wire trim for maximum cut.
Miniature Wire End Brush - Light Duty
Osborn’s light duty Miniature Wire End Brushes feature small diameter, pencil-type ends for cleaning small holes and crevices. Premium construction provides longer brush life.
Miniature Wire End Brush
Well-crafted with premium materials, Osborn Miniature Wire End Brushes feature fine crimped wire and a small brush diameter to make quick work of cleaning delicate parts, holes/crevices and ID’s. Quality construction provides exceptionally long brush life.
Sibot Internal Finishing Brush
This hard-working square-trimmed brush features rugged crimped steel wire to efficiently brush both the bottom and sides of a hole in a single operation. Provides quick, uniform cleaning of internal surfaces, and can be used in drill presses and portable tools. Ideal for removing fine burrs from the edges of cross-drilled holes and spot facing.
Situft™ Crimped Wire Internal Brush
Osborn Situft™ Crimped Wire Internal Brushes features densely packed tufts of proprietary TufWire™ steel wire strands for optimal side-action brushing and brush longevity. Conveniently adapts to drill presses, lathes, bench grinders and portable tools to tackle a wide variety of recess cleaning applications, such as inside diameters, threads and keyways.
HeliTuf™ Crimped Wire Internal Brush
Featuring a unique helix design that is densely packed with steel or stainless steel, Osborn’s HeliTuf™ Crimped Wire Internal Brush provides rugged brushing action to tackle recessed cleaning tasks quickly and efficiently. Ideal for cleaning the internal diameter of a hole, cleaning threads and brushing edges of keyways, and can be used by hand or with power tools.
Crimped Wire Spiral Tube Brush - Single Stem, Single Spiral
This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.
Crimped Wire Tube Brush - Single Stem, Single Spiral
This small diameter crimped wire brush is designed to tackle a wide variety of internal cleaning jobs. Available with choice of steel or stainless steel filament for use on hand tools, drill presses and power tools, Osborn Wire Spiral Tube Brushes are designed for optimal performance and longevity.
Crimped Wire Tube Brush - Double Stem, Double Spiral
Constructed of premium steel or stainless steel filament in a variety of brush diameters, Osborn Crimped Wire Tube Brushes offer exceptional internal cleaning and surface preparation capabilities. Double stem and double spiral design offers ruggedness and versatility, and can be used as a hand tool, mounted in a drill press, or on a portable power tool.